THIS UNIT REQUIRES THE OPERATOR TO BE ABLE PLAN THE WORK, CONDUCT ROUTINE CHECKS, SHIFT LOADS AND SHUT DOWN AND SECURE FORKLIFT.

This unit is based on the requirements of the National Standard for Licensing Persons Performing High Risk Work.

This unit in its current form meets state and territory licensing requirements. Any alteration will result in a unit which is not acceptable to regulators for the purpose of licensing.

ELEMENT

PERFORMANCE CRITERIA

1. Plan work

1.1 Potential workplace hazards are identified

1.2 Hazard control measures are identified consistent with appropriate standards to ensure the safety of personnel and equipment

1.3 Safety equipment is identified for workplace conditions

1.4 Forklift is appropriate to the load and workplace conditions

1.5 Appropriate paths for movement of loads are determined for the workplace conditions

1.6 Appropriate communicationmethods are identified according to procedures

2. Conduct routine checks

2.1 Forklift is visually checked for any damage or defects

2.2 All signage and labels are visible and legible according to the appropriate standard

2.3 All controls are located and identified

2.4 Pre-start operational checks are carried out according to procedures

2.5 Forklift is started according to procedures and checked for any abnormal noises

2.6 Post-start operational checks are carried out according to procedures

2.7 All forkliftsafety devices are tested according to procedures

2.8 All defects and damage are reported and recorded according to procedures, and appropriate action is taken

3. Shift load

3.1 Appropriate hazard prevention/control measures are implemented and communicated with personnel in the work area

3.2 The weight of load is assessed to ensure compliance with forklift data plate

3.3 Forklift is operated at a safe speed and according to procedures

3.4 Work is conducted safely at heights including safe and efficient use of safety equipment. (where applicable)

3.5 Materials are placed on the pallet to ensure safety and stability and avoidance of hazards

3.6 Load movement is monitored constantly ensuring safety to personnel and load, and forklift stability

3.7 Unplanned and/or unsafe situations are responded to in line with procedures

4. Shut down and secure forklift

4.1 Forklift is parked to avoid hazards

4.2 Forklift is shut down according to procedures

4.3 Routine post-operational forklift checks are carried out according to procedures

4.4 Forklift is secured to prevent unauthorised access/use

4.5 All defects and damage are reported and recorded according to procedures, and appropriate action is taken

This describes the essential skills and knowledge and their level required for this unit.

Required skills:

Effectively operate an order picking forklift truck including all functions to the maximum height and load capacity

Use hazard identification skills, including identifying those associated with the operation of the order picking forklift truck risk assessment and putting into place effective hazard prevention/control measures for those hazards

Use interpersonal communication skills at a level sufficient to communicate with other site personnel (e.g. receive and interpret work instructions, safety information, emergency procedures)

Interpret and accurately record information relating to conducting order picking forklift truck operations (e.g. operating instructions, procedures and service logbook)

Use problem solving skills to verify problems and equipment faults and demonstrate appropriate response procedures

Use interpersonal communication skills at a level sufficient to communicate with other site personnel (e.g. receive and interpret work instructions, safety information, emergency procedures)

Required knowledge:

Commonwealth, state or territory OH&S legislation, standards and codes of practice relevant to the full range of processes for the order picking forklift truck

Rated capacity and working load limits identification

Estimation or determination of load weight from labels, markings or load paperwork

Order picking forklift truck capabilities, limitations and gear

Order picking forklift truck operations and operating techniques

Organisational and workplace standards, requirements, policies and procedures for conducting operations for the order picking forklift truck

Procedures for the recording, reporting and maintenance of workplace records and information

Typical routine problems encountered in the process and with equipment and adjustments required for correction

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, , the range statement and the assessment guidelines for the Training Package.

Overview of assessment

Successful assessment of this unit meets the competency requirement of the National Standard for Licensing Persons Performing High Risk Work.

State/territory OH&S regulators have mandated the use of Assessment Instruments and Instructions for Assessment for this unit which have been endorsed by the national body responsible for OH&S matters.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Compliance with OH&S licensing legislation.

Effectively communicate and work safely with others in the work area.

Identify hazards associated with the operation of the order picking forklift truck and put in place effective hazard prevention/controls for those hazards.

Effectively conduct pre-start, post-start operational checks and shut down checks of the order picking forklift truck.

Effectively operate the forklift, pick and place loads safely at various heights, including driving and manoeuvring and placing loads in a safe manner.

Context of and specific resources for assessment

Assessment of the safe and effective application of knowledge and skill to workplace tasks (performance) must be undertaken using the endorsed Assessment Instrument.

Assessment of performance must be undertaken either in the workplace or in a realistically simulated workplace.

Assessors must ensure that the assessment in the workplace is organised to ensure that all the required equipment and materials and a suitable working area is made available to suit the assessment and the workplace.

Assessment must occur under standard and authorised work practices, safety requirements and environmental constraints.

Assessment is to comply with relevant appropriate standard requirements.

Applicants must have access to:

Personal Protective Equipment (PPE) for the purpose of the Performance Assessment.

safety equipment in safe condition as appropriate

associated equipment appropriate to order picking forklift truck operations

suitable loads as described by the endorsed Assessment Instrument

appropriate forklift in a safe condition.

Method of assessment

Assessment must be conducted using the endorsed Assessment Instruments. These Instruments provide advice on their application.

The use of 'simulators' in the assessment of this unit of competency is not acceptable.

Assessment may be in conjunction with the assessment of other units of competency.

Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge.

Assessment must confirm a reasonable inference that competency is not only able to be satisfied under the particular circumstances, but is able to be transferred to other circumstances.

Guidance information for assessment

Further information about endorsed Assessment Instruments may be obtained from state/territory OH&S regulators.

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below.

Hazards

May include:

ground conditions (e.g. condition of surface, slopes)

overhead hazards (e.g. powerlines, service pipes)

traffic (e.g. pedestrians, vehicles, other plant)

environmental conditions (e.g. wind, lightning, rain)

order picking forklift instability (e.g. overloading, poor load placement, irregular loads)

other specific hazards (e.g. falling from platform, dangerous materials)

Hazard control measures

Refers to the systematic process of eliminating or reducing the risk to personnel and property through the application of controls

It includes the application of the hierarchy of control, the six-step preference of control measures to manage and control risk:

1 elimination

2 substitution

3 isolation

4 engineering control measures

5 using safe work practices

6 personal protective equipment

Appropriate standards

Appropriate standards may include:

codes of practice

legislation

Australian standards

manufacturer's specifications

Forklift

Powered industrial truck of a type where the operator's control arrangement is incorporated with the load carriage/lifting media, and elevates with it

Communication method

May include but not limited to:

verbal and non-verbal language

written instructions

signage

hand signals

listening

questioning to confirm understanding, and appropriate worksite protocol

Procedures

May include but not limited to:

manufacturer's guidelines (instructions, specifications or checklists)

industry operating procedures

workplace procedures (work instructions, operating procedures, checklists)

Signage and labels

May include but not limited to:

forklift data plates/labels

forklift warning decals

control labels

Pre-start up checks

May include, but are not limited to ensuring that:

safety equipment checks

safety devices/alarms are fitted and operational

order picking forklift data plate is fitted and interpreted

logbook, handbook or operating manuals are available

fluid checks

battery charge checks

evidence of damage, leaks, visual evidence of structural weaknesses (including paint separation or stressed welds) is sought through an external visual check

approved modifications and/or attachments are fitted to manufacturer's specifications (e.g. as per order picking forklift data plate)

checks for adaptations or modifications outside manufacturer's specifications (e.g. not listed on the order picking forklift data plate) are made

records are updated as required

Post-start operational checks

May include checks of the order picking forklift truck and equipment to ensure:

hazard warning systems (for example lights and horns) are functional

control functions are smooth and comply with operating requirements

start-up is to procedures

Safety devices

May include but not limited to:

safety gates and interlocks

reversing beepers

flashing lights

emergency descent device (hydraulic)

deadman switch

Hazard prevention/control measures

May include:

safety tags on electrical switches/isolators

insulated powerlines

safety observer used inside exclusion zone

disconnected power

traffic barricades and control

pedestrian barricades

bridging plates

movement of obstructions

personal protective equipment

adequate illumination

Safety equipment

May include but not limited to:

harnesses

lanyard

appropriate attachment point

Unplanned and/or unsafe situations

May include but not limited to:

failure/loss of control (e.g. brakes and steering)

failure of equipment (e.g. hydraulic system)

environmental conditions (e.g. wind, lightning, storms, etc.)

Shut down

May include, but is not limited to:

forks are lowered to the ground

brakes and motion locks are applied (where applicable)

motor power is turned off

order picking forklift is secured against unauthorized movement

ignition key is removed (if applicable)

batteries are connected to the charger (if applicable)

This unit contains employability skills.